High Interfacial Adhesion
Yields peel adhesion values up to 256 N/inch, preventing boundary separation under severe dynamic cyclic loads
KINGDOM
KINGDOM
Engineered with high breaking strength and reliable RFL adhesion to reinforce high-speed tire side parts, calendered rubber plates, and industrial rubber tube frameworks
Request a Sample Roll →Dipped chafer fabric operates as an indispensable framework reinforcement within high-strain rubber composites. Manufactured from continuous-filament Nylon 66 yarns, this specialized woven fabric provides the mechanical modulus required to withstand continuous dynamic flexing and mechanical shear stresses.
Treated with a specialized RFL formulation, the fabric secures chemical and mechanical bonding with adjacent rubber compounds. This composite integration prevents interfacial separation, establishing structural durability across passenger tire bead zones, high-speed radial casings, technical rubber sheets, and pressurized hose frameworks
Precision dipping formulations and stable thermal fixing processes ensure high interfacial cohesion and structural stability under vulcanization temperatures
Yields peel adhesion values up to 256 N/inch, preventing boundary separation under severe dynamic cyclic loads
High-tenacity synthetic polyamide backbone provides superior tensile thresholds, high fatigue resistance, and structural elasticity
Shrinkage in hot air remains stable between 5.3% and 5.4% across warp and weft directions to preserve dimensional geometry during curing
Weave densities from 16 to 24 ends/inch ensure complete dip penetration, low internal void formation, and uniform mechanical load transfer
TECHNICAL SELECTION
| Table1 Nylon dipped chafer fabric specifications | |||||
| ltem | Unit | nylon66 | |||
| 450D/1*450D/11100 | 840D/1*840D/11480 | 1260D/1*1260D/1 | |||
| Breaking strength | warp | N/5*20cm | 1188 | 1480 | 2326 |
| warpN/woft | 980 | 1400 | 2348 | ||
| Elongation at Break | warp | % | 23.4 | 22 | 20.49 |
| Marpweft | 31.1 | 26 | 33.45 | ||
| Shrinkage in hot air | warp | % | 5.3 | 5.3 | 5.4 |
| warpweft | 5.3 | 5.3 | 5.4 | ||
| Warp density | end/inch | 22-24 | 16-18 | 19-22 | |
| Weft density | end/inch | 22-24 | 16-18 | 19-22 | |
| Adhesion | N/inch | 256 | 256 | 242.7 | |
| Dip pick up | % | 2.3 | 9 | 10 | |
| Water content | % | 0.5 | 0.45 | 0.6 | |
| Thickness | mm | 0.52 | 0.55 | 0.72 | |
| Width | cm | 145 | 145 | 145 | |
| Weight | GSM | 85-105 | 146-170 | 190-210 | |
Complete specifications under ISO, ASTM, DIN, and GB standards are available on request.
MATERIAL COMPARISON
Configured with a weight of 85–105 GSM and a profile thickness of 0.52 mm
Developed for thin-gauge rubber sheeting, sensitive industrial diaphragms, and compact hose frameworks requiring high flexibility
Provides warp breaking strength of 1480 N and 9% dip pickup at 146–170 GSM
Functions as the industrial baseline for general pneumatic tire beads, anti-wear rim interfaces, and industrial conveyor skirting
High-density construction achieving breaking strengths of 2326 N (warp) and 2348 N (weft)
Specifically formulated for high-speed radial tire sidewalls, heavy-duty industrial tires, and high-pressure hose plies
ENGINEERED PERFORMANCE
Ensures robust RFL chemical bond to standard tire rubber compounds
Weft tenacity achieved in 1260D structural weave
Maintains warp/weft stability under high-temperature curing conditions
Minimizes steam vapor void risks during vulcanization cycles
APPLICATION FIT
Integrated within bead chafer profiles and lower sidewalls to resist rim chafing and high-frequency cyclical distortion
Applied as an internal structural sleeve within multi-layer rubber hoses to support dynamic pressure cycles
Functions as a reinforcing core embedded in vulcanized industrial rubber sheets to prevent continuous tensile tearing
THE KINGDOM ADVANTAGE
Ensure consistent compound curing and reinforcement integrity through uniform RFL coating, tightly controlled shrinkage, and strictly measured moisture levels.
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